Cimatron E15 is a major release of the integrated CAD/CAM software specifically tailored for mold, tool, and die makers. This guide covers the essential modules and new features introduced in version 15 to help you streamline your manufacturing workflow. 1. New Core Features in E15
Enhanced Mill-Turn Application: E15 introduced a completely new Mill-Turn application, allowing for easier programming of complex machines within the same environment.
Cooling Design: Improved tools for conformal cooling design, including new automated cooling circuit validation.
New Mold Design Functions: Added specialized tools for mold bases, including faster ejector pin placement and better runner design controls. 2. CAD for Tooling (Design Module)
The Cimatron CAD module is built for speed in a manufacturing environment.
Hybrid Modeling: Use both wireframe, surface, and solid modeling interchangeably without needing to convert file types.
Electrode Design: Automate the creation of EDM electrodes. Cimatron E15 allows you to extract electrodes directly from the part geometry, including the holder and spark gap offsets.
Die Design: Advanced tools for progressive and transfer dies, including blank development and spring-back compensation. 3. CAM & CNC Programming (Manufacturing Module) Cimatron is known for its high-performance NC programming.
Roughing (VoluMill): Integrated high-speed roughing that reduces cycle times and extends tool life.
3 to 5-Axis Milling: Advanced finishing strategies for complex surfaces. E15 features improved automated "Cleanup" and "Rest Milling" routines.
Simulation & Verification: Real-time material removal simulation to prevent collisions and verify tool paths before they reach the shop floor. 4. Learning Resources
To master Cimatron E15, you can utilize several structured training platforms:
YouTube Tutorials: Channels like Mustafa KARACA offer deep-dive playlists specifically for Cimatron E15 Metal Injection and Mold Training.
Cimatron Knowledge Center: The official portal for documentation, release notes, and technical support.
Local Resellers: Most Cimatron users receive professional certification training through regional partners. 5. Implementation Tips
Direct Translators: Use Cimatron’s native translators to import files from CATIA, NX, SolidWorks, and Creo without losing data integrity.
Template Usage: Save your most common tool paths and mold base configurations as templates to reduce repetitive work by up to 80%. Make Perpendicular - Nx Dersleri
Cimatron 15: Elevating Toolmaking with Integrated CAD/CAM Precision
The manufacturing landscape is shifting toward extreme precision and faster delivery cycles. To meet these demands,
, a leader in integrated CAD/CAM solutions for the tooling industry, released Version 15
(often referred to in technical circles as E15). This update brought a suite of enhanced capabilities designed specifically for mold and die makers, focusing on automation, productivity, and high-quality finishes.
Here is a breakdown of why Cimatron 15 remains a cornerstone for modern toolshops. 1. Advanced Mold Design & Analysis
Cimatron 15 introduced significant updates to its mold-making toolkit, streamlining the design of complex cooling and ejection systems. Enhanced Cooling Channels
: New analysis tools allow designers to detect the distance between cooling lines and part faces more accurately. Conformal Cooling cimatron e15
: Version 15 features improved conformal cooling design with automatic curve generation, which is essential for reducing cycle times in plastic injection molding. Mold Correction
: A new warpage compensation tool helps designers predict and correct for part deformation before production begins. 2. Introducing the Mill/Turn Application
One of the most notable additions in version 15 is the dedicated Mill/Turn application Integrated Workflow
: For the first time, users can program both milling and turning operations within the same intuitive Cimatron environment. GibbsCAM Engine
: This feature utilizes a powerful background engine to calculate turning motions, ensuring safe and efficient toolpaths for multi-tasking machines. 3. NC Programming Automation
Efficiency on the shop floor is driven by the speed of NC programming. Cimatron 15 enhances this through: Fast Machining with Circle Segment Cutters
: These specialized tools allow for larger step-overs while maintaining a high-quality surface finish, drastically reducing machining time. Automated Drilling
: New procedures for automated drilling and plate machining seats simplify the programming of complex mold bases. 5-Axis Machining
: Enhanced 5-axis strategies provide better control for deep cavities and complex geometry, ensuring collision-free toolpaths. 4. Streamlined Electrode Design
Electrode manufacturing is often a bottleneck in mold production. Cimatron 15 addresses this with: What's New in Cimatron 2024
Title: The Last Job
Subject: Cimatron E15
Marco hadn’t slept in 36 hours. The coffee in his mug had long since gone cold, forming a skin that looked like topology on a forgotten planet. The job was for a medical device housing—an impossibly complex geometry of organic curves, undercuts, and a parting line that twisted like a double helix. The deadline was 7:00 AM. It was 2:00 AM now.
He was using the legacy software. The same "old reliable" he’d been using since 2008. It felt like home, but lately, home had started to creak. The simulation took forever. When he tried to offset a complex surface, the software froze, showing the spinning blue wheel of death. Marco put his head in his hands. This wasn't just a delay; it was the end of his career. If he missed this deadline, the client would pull the contract. His shop, Precision Molds Ltd., would close.
He opened his desk drawer. Inside, buried under old invoices, was a USB stick. On it was an installer for Cimatron E15. His young CAD jockey, Lisa, had begged him to switch. "It’s unified, Marco," she had said. "The ribbon interface, the new electrode design, the mold base catalog... it’s 2025, not 2005." He had scoffed. "If it ain't broke..."
But it was broke. His current software was a shattered engine on the runway.
With a sigh of defeat, Marco plugged in the drive. The installation took twenty minutes. He spent those minutes cleaning his glasses and staring at the complex medical part on his screen, mentally mapping the core and cavity.
Then, he launched Cimatron E15.
The first thing he noticed was the interface. It was clean. The ribbon was intuitive, not cluttered. He found the "Mold Design" tab immediately. He imported the CAD model—a messy step file from the client’s artist who had no idea how injection molding worked.
The Turning Point
In his old software, fixing this model would take hours of manual trimming, stitching, and healing. In E15, he right-clicked and selected "Automatic Repair." Six seconds later, the model was watertight.
Marco sat up. The coffee skin in the mug suddenly looked less like despair and more like a crema.
He started building the mold layout. He pulled a standard mold base from the extensive MISUMI catalog built right into the interface. He dragged and dropped. He defined the parting surface. The old software would choke on the complex draft angles of the medical part, but E15’s parting engine chewed through the geometry like a hot knife through butter. Cimatron E15 is a major release of the
He glanced at the clock. 3:30 AM. He was an hour in, and he had already done what would have taken six hours in the old system.
Then came the electrodes. The part had deep ribs—too deep for a standard end mill. He needed five complex electrodes for EDM burning. In the old days, he’d manually define the burned area, extract the geometry, add the holder, and generate the spark gap. It took 45 minutes per electrode.
In E15, he selected Quick Electrode. He clicked the deep rib floor. The software analyzed the burn volume, extended the geometry automatically, added the holder, and generated the manufacturing drawing. Twenty seconds.
Marco laughed. A genuine, loud laugh in an empty shop.
He set up the CNC stage. He defined stock, fixtures, and tools. The familiar NC environment was different now—faster. The new stock simulation ran in real time. He could spin the part while it was cutting virtually, checking for collisions with the holder. When he found a collision, the software offered a "Tool Path Healing" suggestion. One click. Fixed.
By 5:45 AM, the impossible was done.
The 3D model was perfect. The mold base was assembled. The cooling channels (even some complex conformal cooling he threw in for fun) were modeled. The electrodes were designed, drafted, and ready to burn. The roughing and finishing tool paths were calculated and verified.
The End of the Story
At 6:30 AM, the client, a frazzled project manager named Susan, showed up early to "check on progress." She expected to see a haggard Marco apologizing.
Instead, Marco was leaning back in his chair, a fresh cup of coffee in his hand, watching a realistic ray-traced rendering of the mold assembly open and close on the screen.
"Marco," Susan said, hesitantly. "The part...?"
Marco turned the screen. He clicked "Simulate." The virtual plastic injected, filled the cavity, cooled, and ejected.
"You're looking at it," Marco said. "Modeling is done. Electrodes are staged. Tool paths are posted. We cut steel at 8 AM. Delivery is Tuesday, not Friday."
Susan blinked. "How?"
Marco held up the USB stick. "Cimatron E15."
He didn't tell her about the all-nighter. He didn't tell her about the broken old software. He only told the truth: the software that finally understood that mold design isn't a series of separate tasks—modeling, electrode, NC—but one continuous, fluid symphony.
He saved the file. He backed it up. Then he looked at the clock. He had just enough time to go home, kiss his wife goodbye before she woke up, and grab a shower.
For the first time in fifteen years, Marco looked forward to Monday morning.
The Moral: It’s not about the complexity of the part. It’s about the intelligence of the tool. Cimatron E15 didn't just save a job that night. It saved a craftsman.
The following post highlights the major updates and professional benefits of Cimatron E15
, an integrated CAD/CAM solution designed specifically for the mold and die industry. Cimatron E15: Precision Engineering Meets NC Automation
Cimatron E15 introduces significant advancements in cooling design, mold correction, and 5-axis machining to help toolmakers deliver higher quality tools faster and more efficiently. 🚀 Key New Features & Enhancements Conformal Cooling Revolution
: A new, dedicated [conformal cooling](url: https://www.cimatron.com/en/cimatron-mold) application automates the creation of complex channels that were previously manually intensive. It includes automatic curve generation and new analysis tools for distance and overhang to ensure print success. Mold Correction for Warpage Title: The Last Job Subject: Cimatron E15 Marco
: A powerful new functionality allows users to import a scan or simulation of a molded part and automatically adjust the mold design to compensate for warpage, ensuring final parts meet exact tolerances. Automated 5-Axis Roughing
: The system now automatically calculates optimal multi-direction roughing toolpaths, maximizing material removal while minimizing machining time. Mill/Turn Integration
: A fully integrated application within the CAM environment allows for seamless programming, simulation, and post-processing of [Mill/Turn](url: https://www.cimatron.com/en/brochures) operations. Circle Segment Cutters
: Support for barrel, lens, and oval cutters can reduce finishing times by up to
while achieving superior surface quality compared to traditional ball tools. 🛠️ Process Automation & UI Improvements New Direction Analysis
: Automatically finds the best orientation for a mold's opening direction to minimize under-cuts, which is critical for complex automotive or industrial parts. Enhanced Plate Machining : Includes new procedures like Corner Plunging
and automated drilling sequences to slash programming time for standard plates. Advanced Geodesic Technology
: Delivers a constant 3D step-over for high-quality finishing on complex die cores without approach or retract marks. User Experience (UX)
: A new dynamic dialog for shank and holder control provides interactive feedback and better predictability for collision-free toolpaths. 💡 Professional Impact Efficiency : Reduces cooling design time from hours to minutes. Cost Savings
: Accurate [quoting tools](url: https://www.cimatron.com/en/cimatron-mold) like the MoldQuote Generator help win more business with confident, data-driven bids.
: Specialized micro-milling strategies support tolerances as tight as for high-precision miniature parts. Cimatron Mold Design
Cimatron E15 is a significant leap forward for mold, tool, and die makers, focusing on faster delivery times and increased manufacturing precision. This version introduces a streamlined user interface and powerful new features designed to keep shops competitive in an increasingly demanding market. Key Enhancements in E15
Mill-Turn Capabilities: A brand-new integration allowing full CNC programming for mill-turn machines within the same environment.
Cooling Design: Digital transformation of cooling systems with automated drills and support for conformal cooling via 3D printing.
Automated NC: Faster calculation times for roughing and high-speed milling to reduce overall programming cycles.
Enhanced CAD: New specialized tools for mesh manipulation and hybrid manufacturing (additive and subtractive). Efficiency for Toolmakers
Mold Design: Smarter plate management and ejector pin automation speed up the design-to-manufacturing handoff.
Electrode Pro: Improved automation for EDM processes, including better collision checking and documentation.
User Interface: A refreshed, more intuitive layout reduces the learning curve for new users and speeds up navigation for pros. Technical Benefits
💡 One-Platform Solution: By handling everything from quoting to 5-axis milling in one software, you eliminate data translation errors and reduce software overhead.
If you’d like to dive deeper into a specific area of Cimatron E15: Mill-turn programming setup Conformal cooling design techniques Automated NC optimization tips
Electrodes (or "burners") are essential for EDM machining, but designing them is tedious. Cimatron E15 has completely revamped the Electrode Native environment.
E15 improvement: Multiple electrodes from one region (rough, semi, finish) generated in one click.
Before diving into clicks, understand Cimatron E15’s positioning:
F3).