Thyssenkrupp Levant Stair Lift Installation Manual Top Access
Installing a thyssenkrupp Levant stairlift is a strategic way to restore mobility and independence in your home. This guide provides a high-level overview of the installation process based on standard technical manuals. Preparing for Installation
Before you begin, gather the necessary tools: a cordless drill, a level, a hacksaw, a set of Allen wrenches, a number three Phillips screwdriver, and a 5/16 nut driver with an extension.
Clear the Area: Ensure the staircase is free of obstructions like wall decorations or loose carpeting.
Protect the Surface: Lay down a protective foil or cloth to keep your stairs clean during the assembly.
Measurement: Mark the exact positions for the rail brackets on the stair treads (not the wall). The Installation Process
The Levant uses a slim aluminum rail designed to fit staircases as narrow as 740mm. Installing a Stair Lift in your home, part 1. thyssenkrupp levant stair lift installation manual top
The thyssenkrupp Levant stair lift is a reliable mobility solution designed specifically for straight staircases, known for its quick installation that typically takes only a few hours without requiring structural modifications to your home walls.
Below is a comprehensive guide based on official user manuals and expert installation procedures for the Levant series, including the Classic, Comfort, and Comfort Plus models. Essential Pre-Installation Checklist
Before beginning the installation, ensure you have the following tools and have verified the site requirements:
Required Tools: A battery cordless drill, a comprehensive tool kit, and a miter box if you need to cut the aluminum track to a specific length.
Space Requirements: The Levant can be fitted on staircases as narrow as 740mm. Installing a thyssenkrupp Levant stairlift is a strategic
Power Source: Ensure a standard 220/240V power outlet is accessible near the top or bottom of the stairs for the battery charger.
Stair Surface: The rail brackets attach directly to the stair treads with 2 to 5 screws each, ensuring no damage to walls or bannisters. For carpeted stairs, trim Berber-style strands as screws are inserted to prevent pulling. Step-by-Step Installation Process 1. Rail Preparation and Mounting
The slim anodized aluminum rail is the foundation of the system.
Track Assembly: Lay out the rail sections on the stairs. If the track is longer than needed, use a miter box to cut it precisely.
Bracket Attachment: Place the support brackets on the stair treads. Secure them using lag bolts, ensuring they are aligned to keep the rail level and elevated from the steps. Chapter 8: Professional Installation vs
Charge Strip Installation: A crucial step is installing the charge contact strip on the back of the rail. This allows the unit to recharge automatically at its "parked" positions at the top and bottom of the stairs. 2. Drive Unit and Battery Setup The Levant is powered by two 12V rechargeable batteries. ThyssenKrupp Access Levant Stair Lift installation
Chapter 8: Professional Installation vs. DIY – The "Top" Risk
Searching for the thyssenkrupp levant stair lift installation manual top suggests you are attempting a DIY. Consider these facts from the manual’s liability disclaimer:
- The "Top Hangar": The top bracket holds 60% of the total system weight (Chair + User + Rail). A miscalculated anchor depth at the top leads to catastrophic rail collapse down the stairs.
- Wireless Pairing: Some Levant models require pairing the remote call/send units to the top rail receiver. This involves a 8-digit dip switch sequence that voids the warranty if done incorrectly.
- Insurance: Most homeowner policies do not cover falls resulting from improperly installed medical equipment.
The Verdict: If you are a structural engineer or a certified elevator technician, proceed. If you are a homeowner, use this manual to supervise your installer, not to replace one.
Before you begin
- Verify model & site: Confirm Levant model, right/left rail orientation, staircase measurements, and wall/railing mounting points.
- Gather tools & parts: Drill, torque wrench, spirit level, tape measure, Allen keys, screwdrivers, mounting brackets, rail sections, carriage assembly, seat, batteries, and all fasteners.
- Safety first: Turn off power to the area, wear PPE, and ensure the staircase is clear of obstacles.
3. Seat Swivel & Footrest Clearance
- Over-Platform Parking: When parked at the top, the seat must swivel 90° or 45° away from the stairs. The manual provides a clearance diagram showing that you need at least 650 mm (25.6 inches) of clear space on the landing side for a safe dismount.
- Footrest Fold: The manual instructs that the footrest must be manually folded before the lift reaches the top limit to avoid colliding with a wall or door frame.
Troubleshooting common codes (LED on carriage):
| Blink pattern | Meaning | Fix | |---------------|---------|-----| | 1 long, 2 short | Low battery | Charge overnight, test PSU output | | 3 short | Obstruction tripped | Clear track, reset by driving opposite | | Continuous fast | Motor thermal overload | Wait 20 min, check freewheel | | 2 long, 1 short | Limit switch stuck | Clean magnet, check reed switch gap |
Step 2: Mounting the Top Wall Brackets
The manual specifies that the top bracket is under the most stress because it arrests the momentum of the chair (even with the soft stop feature).
- Locate studs: You must anchor into solid wood, concrete, or steel. Drywall anchors are strictly forbidden.
- Spacing: The top bracket should be placed 6 to 8 inches from the end of the rail.
- Alignment: Use a laser level. The top bracket often allows for 2 degrees of horizontal tilt correction. Do not exceed the manual’s tolerance.
Limit Switch Logic (The Upper Limit)
The Levant system utilizes a series of microswitches (usually three) activated by cams attached to the rail or the terminal housing.
- Slow Down (Deceleration): The first switch triggers the logic board to reduce speed from transit speed to docking speed. Correct positioning is vital; too early, and the lift crawls excessively; too late, and the chair risks hitting the stop buffer at speed.
- Final Stop: This switch cuts power to the drive motor, bringing the chair to a halt in the perfect position for disembarkation.
- Over-Switch (Safety): This is the redundant safety switch. If the primary stop switch fails or the user holds the joystick forward, this switch engages, triggering the emergency cut-out circuit.
Deep Dive Tip: When installing the top limit assembly, verify the "dead man" logic. On the Levant, releasing the joystick should cut power immediately. However, at the top, the limit switches physically break the drive circuit. Installers must test the switch actuation by manually depressing them with a finger while the chair is in transit (in a controlled test environment) to ensure the braking resistors engage correctly.